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General :
ORTON vibrating screens work on the principle of linear
displacement of the materials due to unbalance forces
generated by two unbalance motors rotating in opposite
direction. These screens are basically used to
separate coarse materials from fine materials which exit
in mixed form.
Depending on the grading
size details, the number of decks required are
decided. Generally the screens are provided with
on deck or two decks. In case more than two decks
are required for a particular application then, two
vibrating screens can be used in tandem in such a way
that the finest output of the first screen can be fed as
the input to the second screen. The second screen
will further grade & separate the material as
required. The
selection of the screen deck mesh will depend on factors
such as the materials to be screened, whether the
material is dry & free flowing or is moist and
sticky, particular size of the material to be screened,
shape of the material etc. Utmost care is to be
taken to ensure that the screen decks do not get clogged
as this will result in reduced screening area thereby
affecting the output of the screen. Basic
Construction :
The screen body is extremely sturdy & rugged made up
of mild steel of adequate thickness. The thickness
of the steel plates depends upon the size of the screen
& the selected motor. Depending
on the material to be screened, the sieve analysis &
other related factors, suitable screen decks are
provided. Normally these decks are in the form of wire mesh
or perforated plates. These
screens are mounted on the structural framework via
specially designed mounting springs. The selection
of these springs will depend on the total weight of the
equipment & the motor rpm. These screens are
usually base mounted, however they can also be suspended
if the situation demands. The
screens are provided with suitable inlet & outlet
openings as required by the customer. The
positioning of the outlets will depend upon the
requirement of the customer. Typical
Applications :
Few typical applications of screens are shown below :
| Type |
Application |
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Screens
in cascade |
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Separation
of mixture of coarse, medium & fine to very
fine particles of material
( e.g. Sand ) |
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Screens
for material
grading |
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Grading
of oversize & undersize material (e.g.
Minerals, Coal, Gravel ) |
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Screens
for Extracting |
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Extracting
of very coarse materials from fine material
(e.g. Scraping, Coal, Ballast) |
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Shakeout
Screens |
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Segregating
sand from casting |
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